How Listers Turns Real-Time Data into Faster, Greener, Smarter Deliveries for Customers
We have invested in FourJaw. This smart machine monitoring platform gives our factory team real-time data on utilisation, downtime and energy use across six production lines in Staffordshire, so decisions move from guesswork to facts.
It is plug and play. FourJaw connects to existing kit, streams live performance data to dashboards, and flags exactly where seconds slip, energy spikes, or capacity sits idle, ready to be freed.
The gains are real. In the first phase, we lifted productivity by 10 percent and machine utilisation by 12 percent, which equates to more than 250 extra windows each week using the same assets and workforce.
This helps you. Faster output and better control translate into steadier lead times, consistent quality and fewer surprises on site, so you spend less time chasing and more time fitting.
It cuts waste. By targeting energy hotspots, we have already cut wasted energy by 10 percent, with one simple fix on an air hungry compressor saving thousands of pounds every month while supporting our ISO 14001 and ISO 50001 commitments.
Our team sees the data. Operators now diagnose stoppages in the moment and improve changeovers with confidence, while managers act on live trends rather than end-of-shift reports, which speeds up daily decision making across the shopfloor.
Maintenance now starts itself. We are integrating FourJaw with our maintenance system so machine alerts trigger work requests the instant a line drops, which reduces downtime and keeps capacity where it should be during busy periods.

We are not stopping. Next, we will bring more factory assets into scope and expand the use of machine-level energy data to sharpen carbon reporting, strengthen resilience and keep deliveries predictable through peak demand.
This is Trade Made Simple. Better factory insight means fewer delays, steadier schedules and happier homeowners, and it backs up everything you expect from Listers, including smart investments that make supply simple without adding drama.
Ready to grow with us. Want to offer the widest range of premium products with nationwide delivery and a supplier that keeps improving the bits that matter most to installers? Call 0800 634 3110 or visit www.listerwindows.co.uk/become-a-trade-partner.



